PGI Technical Bulletin

…… August

1997

New Standards for PVC Geomembranes Introduced

In 1994 the PVC Geomembrane Institute pooled its resources, and, with the help and input of the membership, introduced the first ever PVC Geomembrane Institute Construction Quality Control Document. The document was developed in order to aid designers, engineers and regulators in properly specifying PVC Geomembranes for appropriate environmental applications.

The CQC manual sets forth to outline the current industry standards and methods for the manufacturing, fabrication and installation of PVC, Geomembranes. The guidelines outlined in the document, at its inception, were in accordance with the most updated practices available.

In 1996 the PVC Geomembrane Institute embarked on a new task - to rewrite, update and replace the current working standard for geomembranes. Once again the membership joined forces to create the all new PVC Geomembrane Institute Construction Quality Control Document. Along with the introduction of the new Quality Control Document, the PGI also introduced the new standard for PVC Geomembranes, PGI-1197.

PGI-1197 is the result of a year long effort on behalf of the PGI and its membership and will serve as the replacement to the outdated (no longer valid) National Sanitation Foundation 54 standard for geomembranes.

"We felt is was necessary to raise the standards to which PVC geomembranes are manufactured, fabricated and installed," explains Dave Lauwers, PGI president and manager of compounds and film technology for Occidental Chemical Corporation, Burlington, NJ. "To raise just one aspect of this specification is simply not enough. The industry has needed this for a long time and we felt it was our responsibility to take action."

On average the minimum requirements for PVC geomembranes listed in PGI-1197 are 20 percent higher than the numbers listed in the former geomembrane specification, NSF-54. The PVC Geomembrane Institute also took the initiative to raise the minimum requirements for factory fabricated seams by as much as 50 percent.

PGI-1197 outlines the minimum specifications required for 10 through 60 mil PVC geomembrane, highlighting the following typical properties:

Manufacturing Process

Gauge

Thickness

Specific Gravity

Tensile Properties

Tear Resistance

Low Temperature

Dimensional Stability

Water Extraction

Volatile Loss

Resistance to Soil Burial

Water Vapor Transmission

Hydrostatic Resistance

Factory Fabricated Seams

Peel Strength

Shear Strength

PGI-1197 was introduced into the geomembrane marketplace at a very opportune time for industry professionals. Since the withdrawal of NSF 54 from the marketplace, in December 1996, there has not been an active industry standard for Flexible Membrane Liners. However, the minimum specifications listed in PGI-1197 can only be assured when the material is either manufactured or fabricated by a PGI member. They can not assure this quality for any company that is not an active member of the organization.

Since its introduction into the marketplace in December the PGI has been marketing the new standard through various outlets including trade publications and the Internet. A copy of the new specification can also be seen in table A on page three. For more Information on the PVC Geomembrane Institute or PGI-1197, please contact the PGI at 217-333-3929. 

Typical Property Test Method 10 Mil 20 Mil 30 Mil 40 Mil 50 Mil 60 Mil
Gauge (nominal) -------------------------- 10 20 30 40 50 60
Thickness (mils) ASTM D1593 ±5% ±5% ±5% ±5% ±5% ±5%
Specific Gravity ASTM D792 1.2 1.2 1.2 1.2 1.2 1.2
Tensile Properties ASTM D882
         ­ Break Strength, lbs/in Method A (MD&TD) 25 48 73 97 121 145
         ­ Elongation at Break % Method A (MD&TD) 350 350 350 400 425 450
         ­ Modulus at 100% Method A (MD&TD) 11 23 24 41 50 60
Tear Resistance, lbs/in ASTM D1004, Die C 3.2 6.5 8.5 10.5 13 15
Low Temp, pass ASTM D1790 -23C -26C -29C -29C -29C -29C
Dimensional Stability ASTM D1204 (MD&TD) 4 4 3 3 3 3
Water Extraction ASTM D3083 0.15 0.15 0.15 0.2 0.2 0.2
Volatile Loss ASTM D1203 (A) 1.5 0.9 0.7 0.5 0.5 0.5
Resistance to Soil Burial ASTM D3083
        ­ Breaking Factor 5% 5% 5% 5% 5% 5%
        ­ Elongation at Break 20% 20% 20% 20% 20% 20%
        ­ Modulus at 100% 20% 20% 20% 20% 20% 20%
Water Vapor Transmission ASTM D814, max -------------   5.0x10-9 cm/sec-- ------------- ------------- ---------
Hydrostatic Resistance, lbs/in2 ASTM D751 (A) 42 68 100 120 150 180
Hydrostatic Resistance, lbs/in2 ASTM D751 (A) 42 68 100 120 150 180
Minimum Specifications for Factory Fabricated Seams:
Peel Strength, lbs/in 10 12.5 15 15 15 15
Shear Strength, lbs/in 20 38.4 58.4 77.6 96 116

 

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Environmental Protection, Inc provides this PGI Technical Bulletin for your information.   Contact EPI at 800-OK-LINER for more information.